Our expertise lies in three major areas- Steel making – Ladle Refining and Continuous Casting.

  1. Increase in Productivity: - we help to increase number of heats from BOF, Increase casting speed at the casters and Fasten the processing time at RH degassers and LMF installations. We help you eliminate breakouts and unplanned stoppages at the caster.
  2. Reduce Product Defects: We help reduce slivers and laminations on exposed quality automotive grades and decrease longitudinal and transverse cracks in high strength steel. We can help reduce internal defects such as mid-way cracking or centerline cracking.
  3. Reduce Costs:  We help you reduce direct costs such as alloy usage, power usage. We improve equipment utilization, extend refractory life, and increase sequence length.
We specialize in achieving the improvements with the existing equipment and with out expensive revamping and installing new machines.The basis of our work is first to perform an audit of steel making, ladle refining, and continuous casting operations. From tap to ladle delivery to the Caster, the practices for different grades are reviewed and observed. The review of operating practices is done mainly through observations and interviews with caster management.  We identify problem areas and suggest countermeasures to alleviate the problems. We use intelligent- time tested procedures and practices that are fundamentally sound and well proven in the industry. 
We do not focus on writing reports and teaching classes. Our goal is fine tune your operations from steel making to hot rolling to achieve the best hot band quality that produce least defects and most dollars per ton profit. Our record is impeccable and we have delivered the most appropriate and correct solutions to several Steel companies.  ……. MORE
Solutions


We also provide technology products and engineering services in several areas of steel manufacturing including:

1.SlagTracker - Ladle to tundish Slag Detection systems.

2.SlagVision - BOF to ladle Slag detection system for maximum yeild and minimum slag caryover.

3.TruStir - Vibration based flow control supervisory system for gas string of steel in the ladle.

4.Mold Friction Monitoring for maximizing casting speed and optimizing Mold fluxes.

5.Mold Oscillation Monitoring for optimizing maintenance schedules.

6.Design and upgrade Spray systems to decrease maintenance and improve internal quality.

7.Optimizing Ladle refining at LRF and Vacuum Degassing.
Increasing BOF vessel life.

8.Implementation of clean steel practices to eliminate non-metallic inclusions, Slivers and pencil Pipe defects. …….MORE


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