CLIENTS
  • Bethlehem Steel, Burns Harbor, IN, OH
    -Recently completed a project at Bethlehem steel to simplify processing of heats through the 3-Vessel BOF shop. Helped Bethlehem save considerable expense in alloy consumption and the use of slag conditioning. Guided Bethlehem to decrease tap temperatures and decrease the tap oxygen levels. The path taken at Bethlehem is mainly to remove double processing of heats, reducing heating and cooling requirements, reducing tap temperatures, reducing tap oxygen values. One of the most useful outcomes of the project is a Ladle Thermal Model, which predicts thermal losses as the ladle is processed through the shop.
  • ESSAR STEEL, SURAT, India
    -OPTIMIZE Ladle processing for different grade groups for cost reduction, alloy savings-
    - Reduce Slivers on Cold rolled- annealed low carbon grades
  • ISPAT INDUSTRIES, DOLVI, India
    -Reduce Breakouts and surface cracks in medium Carbon Steels in a CSP –Thin Slab caster.
  • IPSCO, Regina, Saskatchewan, Canada.
    -Improve quality of ERW- pipe steels for cold weather / sour gas applications.
  • ATLAS STEEL, Canada.
    -
    Improve cast product quality for 300 series STAINLESS STEEL in terms of slivers.
  • SEVERSTAL, RUSSIA
    -Suggest process and equipment improvements to enhance productivity
  • BETA STEEL, Indiana Harbor, IN, USA.
    -Reduce breakouts at the slab caster
    -Deliver Course on Continuous Casting Technology and Practices for operators
    -Assist in Boron Grade Development
  • CST, Vitoria, BRAZIL
    -Technical Assistance to reduce breakouts
  • NATIONAL STEEL, MI, USA. 
    -
    Technical Assistance commissioning of twin-mold project.
  • WHEELING PITTSBURGH STEEL, Wheeling, PA, USA.
    -Reducing longitudinal midface cracks on peretectic carbon steels.
  • IPSCO STEEL, Montpelier, IO, USA.
    -Design and revamp the spray cooling and quenching of slabs to prevent cracking and facilitate direct charging of Cb- containing peretectic steels.
    -Design and develop Strand Quenching to facilitate direct charging of steel slabs.
    -Technical Assistance to reduce breakouts, reduce corner cracks.
  • NEWPORT STEEL, New port, KY, USA.
    -Technical Assistance to reduce breakouts
  • US PIPE, Birmingham, AL, USA.
    -Improving Productivity of Centrifugal Casting Machines for Ductile Iron Pipe Production
    - Improving design of tuyers for efficient Cupola Operation
    -Design of Centrifugal Casting Molds for Ductile Iron Pipe Production

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